Customized Velvet Gift Box Manufacturing & Printing

• Material Selection: Core Structure: Velvet gift boxes start with a rigid core, often made from MDF (medium-density fiberboard), chipboard, or thick cardboard for strength and durability.
  Velvet Fabric: The outer layer is usually covered with high-quality velvet fabric, which can come in a variety of colors and textures (crushed, smooth, or embossed).
  Interior Lining: The interior may also be lined with velvet or a complementary fabric like satin, suede, or microfiber to add a soft, protective layer

• Foil Stamping on Velvet: Using heat and pressure, metallic or colored foil can be stamped onto the velvet surface to create logos or decorative patterns. The process needs to be done with care to avoid damaging the fabric.
• Embossing/Debossing: Embossing or debossing can be done on the inner lining or on any leather or cardboard accent pieces on the box. This adds a raised or recessed effect to logos or designs.
• Screen Printing: Screen printing on velvet requires specialized techniques but can create vibrant, single-color logos or designs. This is often used for simpler, minimalist branding.
• Metallic Plaques or Tags: Some velvet boxes feature metallic or acrylic plaques that can be printed or engraved. These plaques are typically affixed to the velvet exterior and provide a durable, refined branding element.

For more detail contact our expert through mail at print@qasaralmurjan.ae or give us call at +971 50 703 3837

• Foam or Molded Inserts: Custom foam inserts may be covered in velvet or suede to match the box and provide secure, cushioned support for the product inside.
• Additional Embellishments: Ribbons, bows, metal accents, or pull tabs may be added for an extra decorative element. Some boxes also feature small handles or straps, especially if they are larger.
• Surface Smoothing: Velvet is checked for any imperfections or creases, and the fabric surface is brushed or smoothed to remove any debris or loose fibers.
• Quality Control: Fabric Inspection: Ensuring the velvet is free of blemishes, securely attached, and has no glue stains or marks.
  Structural and Print Quality: Checking that embroidery or foil stamping is clear and correctly placed, and that the box opens and closes smoothly without misalignment.
  Durability Check: Ensuring that all closures (magnets, hinges) are securely in place and function properly.

For more detail contact our expert through mail at info@luxurypack.ae or give us call at +971 6 551 6488

• Cutting and Preparation: Die-Cutting Core Material: The core structure is die-cut into the required shapes for the box and lid (if it has one). This ensures precise dimensions for the box and provides a strong, well-fitted frame.
  Velvet Fabric Cutting: The velvet fabric is also cut into pieces that match the box dimensions and allows for secure wrapping. Care is taken to ensure the fabric cuts are neat, as velvet can fray if not handled properly.
• Wrapping and Bonding: Applying Adhesive: Adhesive is applied to the box surface, and the velvet fabric is carefully wrapped and pressed onto the core structure. This process is done meticulously to avoid wrinkles, bubbles, or misalignments.
  Edge Folding and Finishing: The velvet fabric is neatly folded and secured along edges and corners to ensure a clean finish. High-quality boxes may include additional stitching or reinforcements at the edges to maintain the fabric's placement.
• Artwork and Layout: We will design artwork for the box's front, back, sides, top, and bottom. Make that the layout is balanced and visually appealing, paying close attention to spacing, alignment, and data hierarchy. We will define in detail how the design will wrap around the box, including any folds or seams.

For more detail contact our expert through mail at info@luxurypack.ae or give us call at +971 6 551 6488

• Embroidery: For logos or monograms, embroidery is an elegant option for velvet boxes. The stitching creates a tactile design and adds an upscale, artisanal touch.

• Precision Cutting: The inner core, velvet wrap, and lining materials are all die-cut to precise dimensions to ensure consistency in size and alignment.
• Attachment of Hinges or Closure Mechanisms: For hinged or magnetic closure boxes, small hinges or magnets are added during assembly. These components are carefully placed to avoid interfering with the velvet wrapping and ensure smooth operation.
• Inner Tray and Inserts: If the box has compartments or inserts, these are cut and lined with velvet or another soft material. The inserts are then placed inside the box to hold items securely in place.

• Interior Velvet or Satin Lining: Many velvet boxes have an interior lined with a complementary material. This could be velvet for a consistent look or satin for a contrasting, smooth appearance. This layer protects delicate items inside the box.