Customized Art Board Box Manufacturing and Printing

• Standard Perfume Boxes (Lightweight Bottles): For lighter perfume bottles, artboard with a thickness of around 250 and 400gsm is often sufficient. This provides a good balance of rigidity and cost-effectiveness while allowing high-quality printing.
• Premium or Luxury Perfume Boxes (Heavier Bottles): For heavier or premium bottles, artboard in the range of 400gsm to 500gsm is recommended. This thickness offers added durability and a more substantial, high-end feel, especially when paired with additional finishes like lamination or embossing.
• Layered or Reinforced Boxes: Some high-end perfume boxes may combine layers, using an outer artboard layer 250 and 400gsm along with an internal rigid material, or they may reinforce the structure with thicker material (up to 500gsm) to enhance durability and protection for delicate glass bottles.

• Offset Printing: Known for high-quality results, offset printing is commonly used for artboard boxes due to its ability to produce vibrant colors, sharp images, and consistent finishes. This is ideal for larger quantities and full-color designs.

• Precision Cutting: The die-cutting ensures accurate cuts for edges, folds, and any special features like windows, pull-tabs, or thumb notches. This step is crucial for ensuring the box fits together well and has a professional appearance.
• Folding and Gluing: The box is folded along the pre-scored lines, and adhesive is applied to secure the structure. Some artboard boxes may require additional reinforcements at the edges or corners, especially if they need to support heavier items.
• Inner Inserts (Optional): Custom Inserts: To protect products and prevent shifting, inserts made from foam, molded pulp, or additional artboard can be added. Inserts are often die-cut and lined with materials like velvet, satin, or paper for a high-end look. Divider Compartments: For boxes that hold multiple items, dividers can be created from artboard or other materials to organize products within the box.

• Material Selection: Artboard is chosen for its smooth texture, sturdiness, and print quality. Artboard thickness is generally between 1mm and 2mm, providing a rigid structure that supports high-quality graphics.
• Die-Cutting: Shape and Size: The artboard is die-cut into the desired shape of the box, including fold lines and cut-out sections for any unique features such as windows or compartments. Folding Lines: Precise scores are added along the folding lines to create creases, allowing the box to fold smoothly while maintaining its rigidity.
• Window Cut-Out (Optional): If the box design includes a window, the die-cut process also removes sections to create a window, which is often covered with a transparent acetate or PET sheet for product visibility.

• Digital Printing: Digital printing is suitable for smaller production runs or highly customized designs. It provides excellent color quality and detail, although it may not match the color depth of offset printing.
• Screen Printing: This technique is commonly used for logos or simple designs, providing bold colors and durability. Screen printing can add a tactile quality to the box surface.
• Foil Stamping: Foil stamping applies metallic, matte, or holographic foil to specific areas, such as logos or text. This technique adds an elegant, luxurious touch and is frequently used on artboard boxes.
• Embossing/Debossing: Embossing creates a raised effect, while debossing creates a recessed design. These techniques add texture, highlighting brand names or design elements for a more tactile and premium feel.
• Spot UV and Matte/Gloss Lamination: Spot UV: A clear UV coating is applied to specific areas, creating contrast by making certain parts of the design glossy while the rest remains matte. Lamination: A protective layer, such as matte, gloss, or soft-touch lamination, is added to enhance durability and provide a smooth finish. Matte laminations give a sophisticated feel, while gloss can enhance color vibrancy.

• Decorative Elements: Ribbons, pull-tabs, or magnetic closures can be added for ease of opening and to enhance the overall look.
• Handles: Some artboard boxes, especially for larger or heavier items, may include handles made from ribbons or sturdy rope for convenient carrying.
• Print Quality Inspection: Ensuring color accuracy, image sharpness, and alignment of printed designs.
• Structural Checks: Testing that the box folds and opens smoothly and that glued parts hold firmly.
• Surface Finish Verification: Checking for any imperfections in the lamination, foil stamping, or embossing to ensure a flawless finish.

For more detail contact our expert through mail at info@luxurypack.ae or give us call at +971 6 551 6488